VO.UIE 2, NUMBER 7 GASTONIA, NORTDA CAROLINA FEBRUARY, 1989 PLMIT HMttGEB'S HESSiGR By: J. Anand The current round of employee meetings were started about four weeks ago. I hope that the infomiation shared was interesting and beneficial to you. I have enjoyed meeting and discussing items of coninon interest with you. These meetings will continue on a weekly basis except for the period of April 6th thru April 22nd when I will be on vacation. I am sure I won't be eating any Barb-B-Q during that time. It is very gratifying to see the optimism in the Twisting Department and the spirit of coop)eration that all the employees, including Supervision, have shown to Richard Harrison. I would like to take this opportunity to congratulate all the Process Improvement Teams for the excellent work that they have been doing. Our objective is to eventually have all employees involved in these activities. With the talent available in this plant, we can make big gains in the areas of safety, quality and cost. HOWTHL'; PRODDCnCW Pounds per Day Department* Required Actual Ply Twisting 147,000 137,850 Cable Twisting 147,000 138,000 Sales Yarn 1,000 963 T. C. Weaving 151,000 148,060 Industrial Weaving 2,700 1,976 Treating 165,000 158,970 Total Pounds Shipped for Month 4,137,367 *Operating days vary by department. HASTE REPOBT Actual % Objective % to Production to Production DEPMtTMEirr HEHS WEavnG; DRAPKR/sniJlKB WRKVTUfi: EFFICIENCIES: Exp. Eff. February Draper 78.0 78.0% Sulzer 72.0 70.0% Actual weaving efficiencies in the Sulzer, Draper,and Dornier areas continue to be very good. Your efforts are greatly appreciated. Our greatest opportunity to improve is in the area of Quality. DOIHG IT RIGHT THE FIRST TME. For example, not running mixed yarn in a roll of fabric. By paying extra close attention to quality, both the employees and con^iany make more money. Reweaving and Rerolling fabric is very expensive, and the quality of "reworked" fabric is not as good as DOIHG IT RIGtTT THE FIRST TIHE for our customers. Quality also includes good housekeeping and thinking "Safety First" (NO ACCIDENTS). Let's all get excited about the overall "Quality" in our department. Employee meetings will begin in the next few weeks where discussions will be held concerning Gastonia's Plant Goals for 1989 and employee involvement. We will also be holding meetings within the department to discuss how this information effects the Weaving Department. TREATING: February #8 Efficiency 105.5% #3 Efficiency 90 % We would like to thank the Shop for a good job on the reroll table in the #3 unit. The Process Team and unit personnel are well pleased with the roll builds we are getting now. Also, in appreciation of the Process Improvement Teams' accomplishments, they were treated to dinner at the Hungry Fisherman. Feb. Twisting .97 1.13 Weaving .71 .43 Treating .45 .78 We are pleased to announce that JIH SHMSCM, Lead Electrician, is being promoted to NAIDTERANCE SOPERVISOB effective March 13th. Jim has been employeed in the Maintenance Department since October, 1968. Congratulations, again! QUMJTY SCOREBOARD Feb. Weaving Rerolls Generated 125 Reweaving Rolls Generated 47 Treated Rerolls Generated 425 SAFETY NEWS Feb. Incidents * 4 Lost Time 2 Incident Rate - Month: 9.8 Year to Date: 7.2 SERVICE AHARDS - PKRRnARY Department Years Service WILLIAM G. FLOYD TWISTING 45 PAUL D. NEAL WEAVING 35 JOE C. HARR WEAVING 30 COLIN L. QUINN TREATING 30 RONNIE J. SMITH SHOP 15 MARTHA S. COCHRAN WEAVING 15 PAT R. BURGESS DATA PROCESS, 10 JIMMY W. HUSKINS, JR. SHOP 5