Cw/ HtS/K Sdains-Hillis Amco N ews Volume 49, Number 2 May 1993 Barnwell Production On TVack With the first socks having been finished in the Adams- Millis Barnwell Plant, every thing seems to be on track for the operation. “We’re on schedule and we hope it continues that way,” said Plant Manager Dan Bulman, taking a break from what has been a harried sched ule in getting the plant into operation. “We have about 100 people on payroll now and that will grow as we get more machines into place and run ning.” Phase II of the operation is expected to be in place in June. “The most rewarding thing to me about this operation has been to see something grow out of nothing,” Bulman said. He explained that there was only a building on the site when he came there several months ago. However, now it has been upfitted, machinery installed and employees producing socks. “The biggest pleasant sur prise has been the quality of the people we have been able to attract,” he said. “They have a very good work ethic and they have caught on to the process very quickly. They’re just great people.” Concerning the building, Bulman said that was the most difficult part of the startup. “It is about 25 years old and has not been used for some time,” he said. “We had to make a lot of repairs and changes everywhere we turned.” Maintenance Department Manager Ernest Kearns has worked with the project since November. “I’m elated with the situ ation,” he said recently. “We were able to make the first socks the week of February 15 and the number of socks From left, Shirley Riley, Jeffery Lomas, Darnell Moore and (Continued on page 7) proudly display first sock knitted in the Barnwell plant. Plant Manager Dan Bulman yii;iec„u„.Pa,a.,es.n;avUa.pa.o^^^^^^^^ checks they write weekly to pay vendor . „ , » tUp mmnanv’s m” Sc. Seated. Treva Pa..er, A ..„ry .boa. .he co.paa, s Finance Department is on page 2. Safer, Cuts Costs • ji New Process Is Environmentally Friendly A wide variety of safety topics will be fea tured along with some ^ entertaining events at the Adams-Millis Safety Fair which is set for June 12 on the lawn of the Kernersville Finishing & Distribution Plant. Rain date for the event is June 19. “The objective of this event is to promote off- the-job safety, not only to Adams-Millis employ ees but also to everyone in the community,” said Pat Callahan, a member of the Kernersville Fin- When Adams-Millis begins its wet sock finishing process at the new Barnwell, S.C., fa cility, the environment can breath easier. The wet finishing process there will use hydrogen per oxide instead of the traditional hydrochlorite bleach, substan tially reducing the amount of pollutants discharged from the plant. “Currently, the hydro- chloritebleach process we use in our other plants is well within the Environmental Protection Agency’s standards, but we are really pleased to be able to use this new process which is even more environmentally friendly,” said Marc Stokes, Adams-Millis’ Manager of Environmental Affairs. The Barnwell process will be a first in the hosiery indus try. We will be the first to successfully use hydrogen per oxide bleaching in the tunnel washer process,” Stokes ex plained. “Other companies have tried it but it has not worked for them. We know that it will work. We have tested it and it does work.” Stokes said the hydrogen peroxide process has many advantages over the hydro chlorite bleach process. “Public waste treatment facilities like it because it pro vides more oxygen to facilitate the waste treatment process, Stokes said. He explained that the cur rent bleaching method is safe but the hydrogen peroxide process is even safer for em ployees. “I like to think of it with treating a cut on the finger, Stokes said. “I know I didn t like to have methiolate put on a cut when I was growing up. But if my mother used hydro gen peroxide to clean the wound it was much better. That’s how it is with this bleach ing process.” He added that the EPA doesn’t even list hydrogen per oxide in the hazardous cate gory in any way unless it is in a (Continued on Page 4) ishing & Dislrbution Safety Team and event coordinator. “We want to show that safety is for eveiy'- one all the time and we hope this safety fair will make people more aw'are of how to make their lives safer,” she said. Plans are under way to include exhibits by many area organizations involved with public safety. Among them are fire department, police department, American (Continued on Page 10)'