FIBERS AND TEXTILES COMPANY GASTONIA PLANT SEPTEMBER. 1989 VOL. 3. NO. 3 PTANT HAHACKR'S MKSSAGK By: J. Anand Wehad the pleasure of a visit by the following Idgestone personnel from September 16 through ('September 26. Tokyo Plant MR. TANAKA MR. TERADA MR. OHBUCHI Hlkone Plemt MR. MURABAYASHI MR. NOGAMI MR. OKAKURA Technical Center MR. SANAOA MR. YOTSUMOTO U. S. Advisors Plant Manager Plant General Foreman I. E. Chief Engineer Chief Engineer - Treating, Calendering, Stock Cutting Plant General Foreman Pleuit Maintenance Tokyo Processing Reinforcement Material Development Reinforcement Material Development & Adhesive Development MR. MOTOHASHI Joliette MR. OSHIMA Akron The Hikone plauit is also our sister plant and as such we will be seeing more people from Hikone. The purpose of this visit was for the team to study all areas of the plant and make recommendations. Their primary area of concern was our high vaste and rework. The most in^jressive thing about these people was their attention to detail and the desire to make small improvements on a continuing bcisis (KAIZEN). I feel that the Gastonia people that ceime in contact with these visitors leeimed a lot about problem solving. It is up to us now to put in practice what we have learned and, working together, to improve. HURRICANE HUGO has created many disruptions in everyone's lives. I hope that you aind your families are safe. |PtX3t30tXX3tXX3CXX3tXXXX3t3tX3tXXXXXXXXXXXXX3atX3^^ t MONTHLY PR(M»CTI(XI Ft»{ ADGDST i Pounds per Day J Department* Reauired Actual J Ply Twisting 147,000 134,644 j Cable Twisting 147,000 132,150 J T. C. Weaving 152,000 145,252 J Industrial Weaving 2,700 1,472 j Treating 165,000 153,509 j Total Pounds Shipped for Month: 4,403,328 * * Operating days vary by department, ( WASTE RKPCTO’ - AUGDST Actual % to Production Twisting: Nylon .843 Polyester .990 Weaving: Nylon .598 Polyester .559 Treating: Nylon .832 Polyester .204 I OOALmf SOOREBQARD - AUGUST Weaving Rerolls Generated Reweaving Rolls Generated 4 Treated Rerolls Generated Objective % to Production .876 1.136 .668 .940 .775 .463 114 60 552 Weaving 30 Twisting 30 I.E. 30 Twisting 25 Twisting 25 Personnel 20 Technical 20 Twisting 15 Weaving 15 Weaving 15 Weaving 15 OeSERVATTCTCS OF A SAT.BSHAW While walking through the plant the other day I stopped to talk to an employee. Not knowing a lot about exactly what each job is, I asked the person what he was doing. "Oh, just twisting a lot of yam together," was the emswer. During a later shift tliat day I happened to be walking through again and stopped to ask another Twister Operator what he was doing. "I'm starting to build a Firestone radial tire," came the 2uiswer. I hope the second person twisted the cord that's in the next tire I buy and trust my family to ride SKKVICK AWARDS - SEPTEHBKR Department Years Service BARBARA J. ROGERS RICHARD A. McMILLAN DAVID F. WEBB TOM HAYES MARY M. WATKINS CAROL S. PAYNE C. HAL HAYES EZELL BELL CARL N. NEELY JAMES DIXON RAYFORD S. TAYLOR PHITED WAY CAMPAIGW KVKHTS The Firestone 1990 ceimpaign for United Way shattered records by not only m2iking our goal in ONE DAY but also surpassing that by 25.8% 1 The ceunpaign was designed to give employees a sense of what the agencies, workers £ind volunteers do at the United Way. Our Fun Bus took 50 employees touring Camp Sertoma, Red Cross, Heart Society plus other facilities that care for many in our community. Over 200^ employees participated in the Heeirt Society sponsored cholesterol check. The good news is that our plant has one of the lowest cholesterol ratings in the county! Bringing the "best to you" were speakers MIKE McKAY of WBTV sh£iring his personal experience of being pinned in a car and JENNY TILLMAN of Shelby United Way. Thsinks also go to LARRY BAKER, DENISE GUJIN, BUD WENTZ, CAROLYN GARRISON and JENNY BROWN. Our Wacky T-Ball team lead by coach MIKE ROLAND lost by one run yet the team won the Best Uniforms trophy accepted by BUDDY RICHARDS. Congratulations to prize winners: JAMES McMILLAN - portable TV, JAMES BRADLEY - portable TV - JAMES BRADLEY - portable TV, HERSHEL PARSONS - 13" color TV, JIMMY HUGHES - microwave oven, LARRY WILSON - finswering machine and MARY LAYEL - shop vac. HURRICANE HUGO put our recant United Way contributions to work setting up 6 emergency shelters in Gaston County providing food, shelter and hot showers for thousands of residents. If you need help call 864-5788 or if you are able to volunteer your assistance to others call 865-0820. SAFETY NEWS Incidents Lost Time Incident Rate - Month: Year to Date: August 4 1 8.6 8.0